Water Immersion Retorts and Batch Retort Machinery

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STOCK Full Immersion Sterilizers have been the staple batch retort in the food industry since the 1980s, providing industry leaders with the necessary tools to produce glass, cans, pouches, and plastic containers. Adjustable continuous end-over-end agitation forces the headspace bubble to transverse the contents of the container, creating a gentle mixing action within. This agitation provides mixing of the product and eliminates any unsightly burn-on that can occur with some product formulations during the batch sterilization process.

Immersion rotation is especially beneficial in the processing of glass containers. Water immersion sterilizing provides lubricity for containers during rotation and the ability to temper the heating and cooling medium. As a result of having the ability to temper the heating and cooling sources, there is far less breakage than with conventional “empty vessel” retort sterilizers.

Immersion sterilizers are capable of exceptionally short CUTs (come-up times) based on the water being driven through the load while in rotation. With the mass of water in an immersion retort, this batch retort system is far less susceptible to inconsistent utility supply sources. The heated water acts as a heat sink once up to temperature, making minor disruptions in steam pressure insignificant.

Our newest STOCK immersion retort sterilizers are now capable of multifunctional process delivery, consisting of immersion, partial immersion, and spray processing modes of operation. All with the ability to operate in any mode of agitation, i.e., end-over-end, oscillating, and rotate and hold. The flexible process and dynamic agitation modes of operation make this a powerful sterilization retort solution for any food processor needing the ability to adapt to changing packaging and formulations.

  • Process Modes: full immersion, partial immersion for versatile water immersion sterilizing applications
  • Agitation Modes: static, rotation (E-O-E), oscillation for effective batch retort processing
  • Materials: process/storage vessels, piping, panel, and rotor constructed of mild or 304L stainless steel (mild steel optional)
  • Efficiency: forced convection via rotary operation accelerates product heat transfer to the coldest spot in containers, even with varying viscosity of the product
  • Integration: easily integrates with automated shuttles for loading and unloading, optimizing retort sterilizer operations
Doors and Clamps: includes manual door, optional automatic vertical door, and individual pneumatic cage clampdown for secure and efficient retort processingHeating and Cooling: full and partial immersion include direct heating and cooling (indirect heating and cooling optional) to enhance sterilization retort flexibilityDesign: insulated shell with mirror-polished SS cladding ensures durability and energy efficiencyQuality Preservation: short process times preserve natural quality, vitamins, and nutritional values, suitable for food retortsAgitation Benefits: agitation prevents burn-on and provides uniform processes, improving product quality in water immersion sterilizingPrecision Control: optimum temperature distribution (+/- 1°F) and accurate pressure control (+/- 1 psig) for consistent results in batch retort operations
  • Process Modes: full immersion, partial immerision, spray
  • Agitation Modes: static, rotation (E-O-E), oscillation
  • Process/storage vessels, piping, panel and rotor constructed of mild or 304L stainless steel (316 SS optional)
  • Insulated shell with mirror polished SS cladding
  • Easily integrates with automated shuttles for loading and unloading
  • Includes manual door, optional automatic vertical door and individual pneumatic cage clampdown
  • Full and partial-immerision includes direct heating and cooling. (Indirect heating and cooling optional)
  • Forced convection is obtained with rotary operation accelerating product heat transfer to the coldest spot in the containers,
  • even with varying viscosity products
  • Short process times preserve natural quality, vitamins and nutritional values
  • Agitation prevents burn and provides uniform processes
  • Optimum temperature distribution (+/- 1°F) and accurate pressure control (+/- 1 psig)